Industrial Metal Shredder Machine For Scrap Metal Recycling Plant
Products Description
An industrial metal shredder is a type of mechanical equipment specifically designed for industrial use, used to shred various metal materials. It mechanically breaks large, irregularly shaped, tangled, or tightly packed industrial metal scrap, scrap, and production surplus material into smaller, uniform pieces or flakes for subsequent recycling, reprocessing, transportation, and reuse. It is a key piece of equipment in the recycling of industrial metal resources.
Working Principle
• Power Transmission: An industrial-grade motor provides powerful power, precisely transmitting it to the shredder's main shaft through a transmission system such as a belt drive, coupling, or speed reducer, ensuring stable rotation at the set speed and direction. A multi-motor drive system is typically used to ensure sufficient torque and power to handle high-hardness and large-sized metal materials.
• Material Input: Industrial metal materials are uniformly and continuously fed into the shredder's shredding chamber via a specialized feed system (such as a large feed hopper or conveyor). The feed system can be adjusted based on the material characteristics and the equipment's processing capacity to ensure stable and uniform feed.
• Crushing Process: Inside the shredder chamber, specially designed and materialized cutters (such as high-hardness alloy blades and claws) are mounted on the main shaft. These cutters, depending on their design and layout, crush the metal material through various forces, including shearing, squeezing, and tearing. For tough, entangled metal materials (such as wire and mesh), the cutters use powerful shearing forces to sever them. For hard, rigid metals (such as steel and alloys), squeezing and tearing are used to break them. Some industrial metal shredders utilize dual, quad, or even multi-shaft designs, with the cutters on each shaft working in synergy to enhance the crushing effect and improve efficiency.
• Discharge: The shredded metal scraps are discharged through the shredder's discharge port. The discharge size can be precisely controlled by adjusting the cutter spacing, main shaft speed, and shredder chamber structural parameters to meet the metal scrap size requirements of different industrial production processes.
Applicable Materials
1. Metals: Scrap steel, aluminum alloy, copper, stainless steel, and other metal products, such as used car hulls, metal shelves, and metal pipes. Shredders facilitate metal recovery and remelting.
2. Plastics: Various plastic products, such as plastic film, plastic pipes, plastic containers, and plastic pallets. Shredded plastics can be further processed into recycled plastic pellets for use in the manufacture of new plastic products.
3. Rubber: Rubber products such as used tires, rubber hoses, and rubber mats. Shredded rubber can be used to produce recycled rubber, rubber floor tiles, and other products.
4. Wood: Scrap wood, wooden pallets, wooden furniture, and tree branches. After processing in a shredder, wood can be used in industries such as biomass power generation, wood-based panels, and papermaking.
5. Paper: Waste paper, cardboard, and cartons. Shredded paper facilitates subsequent recycling in papermaking.
6. Fiber: Fiber products such as used clothing, carpets, and non-woven fabrics. These waste materials can be shredded and reprocessed into fiber products or other products.
Advantages
1. Powerful Crushing Capacity
◦ Capable of handling a wide range of high-hardness, high-strength industrial metal materials, such as steel, alloy steel, stainless steel, copper, and aluminum. Whether it's large metal structural components, scrap industrial equipment, or tightly wound wire and mesh, it can be efficiently crushed.
◦ With high crushing power and torque, it can handle large-sized and heavy metal scrap. Its strong processing capacity meets the large-scale metal recycling and processing needs of industrial enterprises.
2. Excellent Crushing Performance
◦ It can crush industrial metal materials into uniform blocks or flakes. The crushing size can be precisely adjusted according to actual needs, facilitating subsequent metal sorting, smelting, and reprocessing, improving metal recovery rates and reprocessing quality.
◦ It can achieve targeted crushing for metal materials of varying shapes and properties, ensuring stable and consistent crushing results.
3. High Stability and Reliability
◦ Utilizing high-quality steel and advanced manufacturing processes, the equipment boasts a rational structural design that can withstand high workloads and harsh industrial environments. Key components (such as the spindle, cutting tools, and bearings) have undergone special treatment and reinforcement, resulting in high wear, corrosion, and fatigue resistance, ensuring long-term, stable operation.
◦ Equipped with comprehensive mechanical protection and electrical control systems, these shredders monitor the equipment's operating status in real time, effectively preventing malfunctions such as overload and material jamming, and improving operational reliability and safety.
4. Strong Adaptability
◦ Customizable design and configuration based on the characteristics and processing requirements of metal materials in different industrial sectors. For example, appropriate equipment models, cutting tool materials, and structural configurations can be selected for different metal types (e.g., ferrous and non-ferrous metals), material shapes (e.g., blocks, wires, and flakes), and processing scales.
◦ Able to adapt to diverse industrial production schedules and operating conditions, they can seamlessly integrate with production lines, enabling continuous, automated production.
Product Specifications:
| Model | Overall Size(mm) | Crushing Cavity Size(mm) | Power(kw) | Weight(kg) |
| XRD - SZSS - 500 | 2800×1300×1850 | 500×480 | 11×2 | 2200 |
| XRD - SZSS - 800 | 3000×1300×1850 | 800×480 | 15×2 | 2500 |
| XRD - SZSS - 1000 | 3300×1900×2200 | 1000×690 | 22×2 | 5200 |
| XRD - SZSS - 1200 | 3600×2000×2200 | 1200×690 | 30×2 | 6400 |
| XRD - SZSS - 1500 | 4100×2100×2400 | 1500×850 | 55×2 | 9000 |
| XRD - SZSS - 1800 | 5800×2400×3300 | 1800×1206 | 75×2 | 13600 |
| XRD - SZSS - 2000 | 6400×2700×3500 | 2000×1490 | 90×2 | 20100 |
| XRD - SZSS - 2500 | 7500×3200×3800 | 2500×1800 | 110×2 | 22500 |
| XRD - SZSS - 3000 | 8600×3500×4000 | 3000×1800 | 160×2 | 31000 |
(Special - customized types can be customized according to the size and type of materials.)
Scrap Metal Shredding and Sorting Line
A scrap shredding and recycling line is an automated production line specifically designed for the crushing, sorting, and recycling of scrap metal, efficiently converting it into reusable metal raw materials.
Key equipment of metal crushing and recycling production line:
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